Load Plate Test Equipment 30 Ton with Separate Jack and Pump

Description

1. Introduction

The Load Plate Test Equipment 30 Ton with Separate Jack and Pump is a professional-grade device designed for evaluating the bearing capacity and settlement behavior of soil and subgrades under applied loads. This equipment is crucial in assessing the suitability of a site for construction and ensuring compliance with engineering and safety standards.

Primarily used in the construction, geotechnical, and civil engineering industries, the device is indispensable for tasks such as roadway construction, foundation analysis, and pavement design. It provides engineers with accurate and reliable data to optimize designs and ensure project safety and longevity.

2. Key Features and Specifications

Technical Specifications:

• Load Capacity: Up to 30 tons (300 kN).
• Plate Diameter: Standard sizes include 300mm, 450mm, and 600mm, with optional plates available for varying site conditions.
• Hydraulic Jack:
  • Capacity: 30 tons.
  • Stroke: 150mm, ensuring adequate load application and precision.
• Hydraulic Pump:
  • Type: Manual or motorized pump with pressure gauge for accurate load control.
  • Maximum Pressure: 700 bar, allowing precise load application.
• Dial Gauges:
  • Resolution: 0.01mm, for highly accurate settlement measurements.
  • Travel Range: Up to 50mm, suitable for most testing scenarios.
• Carrying Case: Rugged and portable for safe transport and storage of accessories.

Key Features:

1. Separate Hydraulic Jack and Pump: Facilitates precise load application and ease of handling, ensuring operational efficiency.
2. Durable Construction: The load plates and jack are made from high-strength steel, ensuring resistance to wear and deformation under repeated use.
3. Compact and Portable Design: Ideal for field testing in remote or challenging environments.
4. Accurate Measurements: Dial gauges with high resolution and a clear pressure gauge ensure reliable and repeatable results.
5. Versatile Applications: Compatible with multiple plate sizes, enabling use in a wide range of soil conditions and project requirements.

Innovative Features:

• Anti-Rotation Mechanism: Prevents undesired plate movement during testing, enhancing measurement accuracy.
• Pressure Control Valve: Ensures consistent load application, reducing the risk of errors caused by sudden pressure fluctuations.
• User-Friendly Setup: Simplified assembly process minimizes downtime and increases productivity.

3. Usage and Benefits

Step-by-Step Usage:

1. Site Preparation: Level the ground and position the load plate on the soil or subgrade surface.
2. Assemble the System: Connect the hydraulic jack to the plate and the separate pump using the supplied hoses.
3. Load Application: Operate the pump to apply a controlled load to the plate while observing the pressure gauge.
4. Settlement Measurement: Record settlements using the attached dial gauges for varying load increments.
5. Data Analysis: Use the recorded data to evaluate bearing capacity and deformation characteristics.

Advantages:

• High Accuracy: Precision instrumentation ensures reliable data for informed engineering decisions.
• Ease of Use: Separate jack and pump configuration simplifies handling, especially in constrained field environments.
• Durability: Designed for rigorous field applications, offering a long service life even under harsh conditions.
• Adaptability: Suitable for different soil types and testing scenarios, providing versatility for diverse projects.

Industry Challenges Addressed:

• Time-Consuming Setup: Streamlined assembly reduces setup time.
• Measurement Errors: High-precision gauges and stable components minimize discrepancies in results.
• Harsh Conditions: Corrosion-resistant materials and robust construction ensure reliability in all environments.

4. Applicable Standards and Certifications

Standards Compliance:

• ASTM D1194: Standard Test Method for Bearing Capacity of Soil for Static Load and Spread Footings.
• ASTM D1195: Standard Test Method for Soil Support of Pavements and Roads.
• BS 1377-9: British Standard for In-situ Tests (Plate Load Test).

Certifications:

• ISO 9001: Certified for quality management and consistent manufacturing standards.
• CE Certification: Ensures compliance with health, safety, and environmental standards.

5. Maintenance and Durability

Maintenance Requirements:

• Regular Cleaning: Clean the hydraulic jack, pump, and plates after each use to prevent dirt buildup.
• Lubrication: Periodically lubricate the hydraulic jack and hoses to ensure smooth operation.
• Calibration: Conduct routine calibration of gauges and the pressure system to maintain accuracy.
• Inspection: Check for wear or damage to hoses, seals, and plates, replacing components as necessary.

Durability Features:

• High-Strength Steel Construction: Resists deformation and wear, even under repeated heavy loads.
• Corrosion-Resistant Finish: Protects against rust and damage from outdoor exposure.
• Reinforced Hoses: Designed to withstand high pressure and prevent leaks.

6. Optional Accessories or Customization

Optional Accessories:

• Additional Load Plates: Custom sizes available to suit specific site requirements.
• Digital Gauges: Replace standard dial gauges for enhanced precision and electronic data logging.
• Carrying Case: Heavy-duty case for secure transport and storage.

Customization Options:

• Customized Load Capacities: Systems tailored for higher or lower load requirements.
• Extended Hoses: Longer hoses available for greater flexibility in complex testing setups.

7. Why Choose Load Plate Test Equipment 30 Ton with Separate Jack and Pump?

The Load Plate Test Equipment 30 Ton with Separate Jack and Pump stands out as the premier choice for civil engineers and geotechnical professionals due to its unparalleled precision, durability, and adaptability. Whether evaluating subgrade strength for roadways or foundations, this equipment delivers consistent, accurate, and reliable performance in all conditions.

Key Benefits:

• Cost-Effective: Combines durability with affordability, ensuring long-term value.
• Professional-Grade Reliability: Trusted by engineers worldwide for critical infrastructure projects.
• Enhanced Portability: Lightweight and modular design facilitates field testing with minimal hassle.
• Versatility: Supports a wide range of testing applications, from pavements to structural foundations.