Cement Mold 40*40*160 mm mold

Description

1. Introduction

The Cement Mold 4040160 mm is a precision-engineered tool used for preparing cement prism specimens for flexural and compressive strength testing. Specifically designed for use in construction quality control and research, this mold ensures the accurate casting of cement mortar samples required for rigorous testing.

Widely used in construction, civil engineering, and material testing laboratories, this mold is integral for professionals aiming to assess the performance of cementitious materials under standardized conditions.

2. Key Features and Specifications

• Material Composition: High-strength steel or cast iron, treated for corrosion resistance and long-term durability.
• Dimensions:
  • Inner dimensions: 40 mm x 40 mm x 160 mm, compliant with international standards.
  • Wall thickness: Precisely machined for rigidity and uniformity.
• Finish: Polished inner surface to prevent sticking and ensure smooth sample removal.
• Assembly Design: Modular design with secure, easy-to-remove screws for quick assembly and disassembly.

Innovative Features:

• Tight Dimensional Accuracy: Guarantees the production of samples with consistent dimensions for reliable test results.
• Leak-Proof Construction: Sealed joints prevent cement paste leakage during casting, ensuring precise sample preparation.
• Durability: Built to withstand repetitive use in demanding environments without warping or deformation.
• Anti-Stick Coating: Reduces the need for excessive lubrication, simplifying the casting and demolding process.

These features enhance performance by delivering accurate samples, minimizing errors, and improving overall laboratory efficiency.

3. Usage and Benefits

How to Use the Cement Mold 4040160 mm:

1. Assemble the mold securely using the provided screws, ensuring all joints are tightly sealed.
2. Apply a light layer of releasing agent or lubricant to the inner surfaces to facilitate easy demolding.
3. Fill the mold with cement mortar in layers, compacting each layer using a tamping rod to remove air voids.
4. Level the top surface and allow the sample to cure as per the required protocol.
5. After curing, carefully disassemble the mold and remove the sample for testing.

Benefits:

• Improved Accuracy: Guarantees precise sample dimensions, critical for repeatable and reliable testing results.
• Ease of Use: Quick assembly and demolding streamline the sample preparation process, saving time and labor.
• Compliance with Standards: Adherence to global specifications ensures test results meet industry and regulatory requirements.
• Durability: The robust design allows for repeated use under challenging conditions without compromising performance.
• Problem-Solving: Addresses issues such as sample deformation, leakage, and inconsistent dimensions found in inferior molds.

4. Applicable Standards and Certifications

The Cement Mold 4040160 mm complies with the following standards, ensuring its suitability for professional use:

• EN 196-1 (Methods of Testing Cement – Determination of Strength).
• ISO 679 (Determination of Strength of Cement Mortar).
• ASTM C348 (Standard Test Method for Flexural Strength of Hydraulic-Cement Mortars).
• ISO 9001 Certified Manufacturing: Guarantees adherence to rigorous quality control protocols.

These certifications confirm the mold’s compatibility with internationally recognized testing procedures, providing assurance of its accuracy and reliability.

5. Maintenance and Durability

• Maintenance Requirements:
  • Clean the mold immediately after use to prevent cement build-up.
  • Periodically check screws and joints for wear or damage.
  • Store in a dry, protected environment to prevent rust or corrosion.
• Durability Features:
  • Built with wear-resistant materials to withstand frequent usage in laboratory and field environments.
  • Resistant to environmental factors such as moisture, heat, and abrasion, ensuring a long service life.

6. Optional Accessories or Customization

• Accessories Available:
  • Releasing Agent Kit: Specially formulated lubricant to simplify sample removal.
  • Tamping Rod: Designed for effective compaction of mortar layers.
  • Protective Storage Case: Ensures safe transportation and organized storage.
• Customization Options:
  • Custom branding or engraving for identification in shared laboratories.
  • Alternative sizes available to meet specific project requirements.

7. Why Choose the Cement Mold 4040160 mm?

The Cement Mold 4040160 mm is the professional’s choice for reliable, accurate, and durable cement sample preparation. Its precision-engineered design, compliance with international standards, and ease of use make it an invaluable tool for civil engineers, quality control specialists, and researchers.

Key Advantages:

• Uncompromising Quality: Crafted from premium materials to ensure consistent performance over extended use.
• Cost-Effective: Long-lasting construction reduces the need for frequent replacements, offering excellent value for money.
• Standards Compliance: Meets industry benchmarks, streamlining compliance with regulatory bodies.
• Enhanced Efficiency: Simplifies the preparation process, allowing professionals to focus on testing and analysis.